Gun Safe Conversion

Posted by: RUGGIERO

Gun Safe Conversion - 10/03/20 10:59 AM

So I’ve finally made my big safe decision. After months of research and looking at $3000 sheet metal boxes that I could punch through with a screw driver, I was between Sturdy, Brown, AMSEC BFII series and my conversion project. I’ve decided to convert a TL-30 jewelry/commercial safe into a gun safe. I’m still up in the air between a Worldwide TL-30 a Diebold TL-30 or an ISM Cash Vault (TL-30). The WW has a dial lock and high security key but no hole to run power. The Diebold has a single digital lock (not my favorite) but has a hole to run power. The ISM has a dial lock and high security key - I don’t know about the power hole. The WW and ISM are ~ 60H x 21D x 31W but the Diebold is significantly bigger (and heavier - 3300lbs) at ~69H x 29D x 36W. Decisions decisions..... once I choose delivery will be sometime in the next 3 weeks and I’ll post pics and get started. Any insight between those 3 safes would be appreciated in the meantime!
Posted by: GermanSherman

Re: Gun Safe Conversion - 10/03/20 01:10 PM

I am probably in the minority but i dont like digital locks and prefer an S&G dial lock. As far as the lack of electricity hole, you can rig up a car or smaller battery box to run LED lights (or go with a small power pack and run a smaller USB led light) and maybe a golden rod (not sure on the power draw).
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/03/20 01:55 PM

I’m with you on the digital lock. I prefer the standard S&G. I’m debating how difficult it will be to drill a 1/2 hole for a power cord and back fill with fire caulk. The safe isn’t a TL30x6 so the back shouldn’t be too bad - in theory....
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/05/20 09:25 AM

Leaning toward the ISM - more info and pics to follow in the coming weeks. This won’t be a short process but it should result in an awesome gun safe.
Posted by: dirtjumper895

Re: Gun Safe Conversion - 10/14/20 07:33 PM

I'm personally interested in how you are going to move this pig. That amount of weight is no joke, you better consult a structural engineer if you plan on putting it on anything other than a slab.
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/14/20 07:42 PM

It’s going on a slab with a forklift. Whenever I move I plan to just rent a forklift for the day and use my car trailer. I’m still in the process of working out delivery but I’ll keep you cool cats updated on the progress smile (with lots of pics)
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/19/20 12:33 PM

ISM deposit has been placed - stay tuned for delivery day!
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/26/20 12:15 PM

Delivery day Thursday!
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/29/20 07:08 PM

Well it has finally arrived! Rick from the Safe and Vault Shop in Manchester, NH was a pleasure to work with. He picked up the safe from NOVA, refurbished it in NH and delivered it to me in NY. Heck of a guy and a straight shooter. Anyway, here’s some pics of the delivery. I’ll keep you guys along for the whole process of the conversion. Step 1 will be to drill the 1/4” hole for electrical access to the safe interior. More to come on that.... enjoy the pics!
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/29/20 07:11 PM






Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/29/20 07:11 PM






Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/29/20 07:12 PM





Posted by: bustedknee

Re: Gun Safe Conversion - 10/30/20 12:00 AM

For some reason I was expecting a much larger safe...
Posted by: imaduckin

Re: Gun Safe Conversion - 10/30/20 08:44 AM

Originally Posted By: bustedknee
For some reason I was expecting a much larger safe...
me too, i figured it was a walkin, that aint no bigger than mine just beefier
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/30/20 04:19 PM

Nope, inside dimensions are 55x21x18 with a weight of 2700lbs and a double glass relocker. She’s a beast! Conversion process begins shortly. It only came with one of the 7” high security keys so I’m in the process of sourcing a blank from Germany (or in the US if I can find one) and having that cut for a backup. Talking with some local locksmiths to see if anyone wants to tackle the 1/4” hole for electrical access. Also debating doing the hole myself with some carbide or strong arm bits - any advice? ISM doesn’t publish exact numbers for security reasons but the back wall should be somewhere around 1” hardened steel plate, 2-3” of alchronite (basically concrete with metal/glass chunks and ball bearings - from what I’m told) and then an outer ~12ga steel liner. I’m just glad that I don’t have to put a hole in the door smile
Posted by: Execprotect

Re: Gun Safe Conversion - 10/30/20 07:05 PM

Originally Posted By: bustedknee
For some reason I was expecting a much larger safe...

My self included. I was thinking walk in bank vault. Still a solid safe.
Posted by: RUGGIERO

Re: Gun Safe Conversion - 10/30/20 09:39 PM

I gave you guys the dimensions in the first post! facepalm partay If anyone has ideas on how to improve my design as I start the conversion please let me know! I’ll post design thoughts, build progress photos, etc as I order parts and move along.
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/02/20 11:10 AM

Well after an hour of standing in the NY November weather (30 degrees and windy with flurries), we finally got the hole drilled. I used Mangione Locksmiths out of Troy, NY. The tech showed up with the special safe bits and a few batteries and got the job done. The 1/4” electrical hole is complete - onto choosing an interior color and ordering lights!





Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/03/20 06:37 PM

Interior pics coming this weekend (hopefully). Should I go beige or grey?
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/04/20 07:58 PM

Well with the overwhelming response in favor of grey (*sarcasm*), I’ve decided on a light grey interior. Installation and pics to follow this weekend
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/07/20 01:05 PM

Intumescent door seals installed


Posted by: bustedknee

Re: Gun Safe Conversion - 11/08/20 08:56 PM

I'm waiting for the pics of what goes in this safe....
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/09/20 08:29 PM

The safe contents (for the most part) won’t be posted online wink
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/10/20 09:49 AM

Carpet hopefully going in today. I had to scrape the latex paint off the inside that the previous owner put in there. The original paint (tan color) will hold the carpet adhesive much better. Progress pics below. Good thing it’s 71 degrees in NY right now...




Posted by: bustedknee

Re: Gun Safe Conversion - 11/10/20 10:22 AM

Originally Posted By: RUGGIERO
The safe contents (for the most part) won’t be posted online wink


What? Even Pelossi showed us the high-priced ice cream that she keeps in her expensive fridge.

Not one Merkel or Weatherby?
Posted by: Verylargeboots

Re: Gun Safe Conversion - 11/10/20 05:06 PM

What is the little pin thing?
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/10/20 06:02 PM

Maybe I’ll post a few teasers wink aka pics of tugboat shirtless
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/10/20 06:03 PM

Boots - the pin needs to be depressed to lock the bolts. So it keeps the bolts from going outward when the door is open. Unless I push the pin and roll the bolts smile The bolts you see on the pin side of the door are fixed
Posted by: Verylargeboots

Re: Gun Safe Conversion - 11/11/20 03:14 AM

That makes sense and is very cool, thank you for the clarification!
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/11/20 09:25 PM

Lots of progress today. Electrical, carpet and lighting in! Next stop - custom magnetic rifle rods (first batch pictured drying). I’ll keep y’all in the loop.





Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/11/20 09:26 PM






Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/11/20 09:26 PM

Rifle rod prototypes drying

Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/15/20 08:26 PM

The rifle rods worked out perfectly. Pics of the finished product soon. Maybe even with a rifle or two for bustedknee wink
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/23/20 07:58 PM

Swiss rifles starting to go in! I may get a larger diameter polycarb rod for the larger calibers. I got 3/16” to accommodate the .22 caliber rifles but it is a little bendy for the larger stuff. That’s an easy change later on. In the meantime, the current magnetic rifle rods are working great. This will be the only sneak peak of the rifles as I’m not all about posting my entire collection online - nor will it all fit wink




frame images free download
Posted by: bustedknee

Re: Gun Safe Conversion - 11/23/20 10:29 PM

Rods rather than racks?
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/24/20 11:08 AM

Definitely a lot easier for me to make magnetic rods instead of racks. Plus it holds more rifles without taking up room for racks
Posted by: RUGGIERO

Re: Gun Safe Conversion - 11/24/20 06:32 PM

Just ordered some 1/4” diameter polycarbonate rod for the 6.5mm and up calibers. That should stop the bending you see in the last pic. The current diameter will stay for the taller rifles and the .22 caliber rifles (taller rifles don’t bend the rod since more is in the barrel - peep the Swedish Ljungman in the pics above)
Posted by: RUGGIERO

Re: Gun Safe Conversion - 12/12/20 09:38 PM

The 1/4” rod worked much better for the larger (6.5mm+) caliber rifles. Pics to come. Any interest in other details on the safe? If not, I think I’m almost done on this thread.
Posted by: RUGGIERO

Re: Gun Safe Conversion - 07/22/21 06:48 PM

This safe is for sale - go check the accessories section!!
Posted by: RUGGIERO

Re: Gun Safe Conversion - 08/17/23 09:03 PM

Safe sold - $3500 but it was a fun project. Certainly not a money maker
Posted by: GE_Minigun

Re: Gun Safe Conversion - 08/24/23 10:23 AM

Not a safe I'd want to use to hold guns or anything that rusts. Buddy did a similar project 10 or so years ago. He was constantly fighting rust on his guns, had a HUGE Goldenrod about twice the size as it needed to be, with no luck...slowed it down, but didn't stop it. Come to find out safes made for document protection are designed to give off water vapor to protect the contents as much as possible during a fire...the Goldenrod, while doing it's jobs was actually activation the "protection". He ended up selling it to a buddy with full disclosure of what not to keep in it. Just a heads up if you go that route again...
Posted by: RUGGIERO

Re: Gun Safe Conversion - 01/27/24 11:05 PM

@GE_Minigun I disagree. I’ve had nothing but compliments from my safe conversions and actually noticed that with the seals I add, they discourage humidity more than store brand safes.